Dynamic Modeling and Simulation of Battery-Electric Multiple Units for Energy and Thermal Management Optimization in Regional Railway Applications

The electrification of regional railway lines using battery-electric trains requires accurate simulation tools to support energy management and thermal control design. This paper presents an integrated dynamic simulation model of the traction system of a Hitachi Caravaggio ETR 521 regional train operating in battery-electric mode, developed in MATLAB/Simulink 2024b. The model incorporates all key drivetrain components, including a train reference generator, speed controller, motor controller, three-phase inverter, induction motor, a Kokam Co., Ltd. lithium-ion battery pack, and a detailed battery thermal management system. The proposed framework enables simultaneous evaluation of traction performance, battery state of charge (SOC) evolution, and thermal behavior under realistic conditions. To validate the model, simulations of the Treviso–Vicenza route were conducted under two scenarios: traction-only operation and operation with a 160 kW auxiliary load. Simulation results demonstrate that auxiliary loads significantly affect energy consumption and battery thermal behavior, with energy consumption increased by 50%. The results highlight the importance of integrating thermal effects into energy management and sizing decisions for battery-electric regional trains. The developed model provides a practical tool for optimizing battery sizing, thermal management strategies, and overall energy performance, supporting the planning and design of sustainable electric railway solutions. The modular MATLAB/Simulink architecture is designed to be route-agnostic; extension to other regional lines with different gradients, speed profiles, or extreme climate conditions (e.g., alpine routes or high-temperature regions) requires only updated route data and adjusted ambient boundary conditions, demonstrating the model’s broad applicability beyond the Treviso–Vicenza case study.