Large-Scale Experimental Static Testing on 50-Year-Old Prestressed Concrete Bridge Girders

The heritage of existing road infrastructures and in particular of bridges consists of structures that are approaching or exceeding their designed service life. Detrimental causes such as aging, fatigue and deterioration processes other than variation in loading conditions introduce uncertainties that make structural assessment a challenging task. Experimental data on their performances are crucial for a proper calibration of numerical models able to predict their behavior and life-cycle structural performance. In this scenario, an experimental research program was established with the aim of investigating a set of 50-year-old prestressed concrete bridge girders that were recovered from a decommissioned bridge. The activities included initial non-destructive tests, and then full-scale load tests followed by a destructive test on the material samples. This paper reports the experimental results of the full-scale tests conducted on the first group of four I-beams assumed to be in good condition from visual inspection at the time of testing. Loading tests were performed using a specifically designed steel reaction frame and a test setup equipment, as detailed in the present work. Due to the structural response of this first group of girders, a uniform behavior was found at both service and ultimate conditions. The failure mechanism was characterized by the crushing of the cast-in-situ top slab corresponding to a limited deflection, highlighting a non-ductile behavior. The outcomes of the experimental research are expected to provide new data for the life-cycle safety assessment of existing bridges through an extended database of validated experimental tests and models.