A fast simulation algorithm for the wheel profile wear of high-speed trains considering stochastic parameters

A fast calculation algorithm for the wear evolution of wheel profiles is proposed and results presented with a high-speed train as an example. The dynamics simulation includes the calculation of the vehicle running on a short straight track with random irregularities and the vehicle passing various curves without track excitation. The penetration curves of wheel/rail contact are assumed as the shape of wear distribution in a contact patch, which are calculated after the update of wheel profiles and interpolated in each step of wear calculation. The total wheel wear is the sum of the wear caused by track irregularities and the wear under smooth tracks, such as the straight and curved lines. After each dynamic simulation, several loops for wear calculation and profile update are carried out to smooth the wear curve. Simulation results show that the calculated distribution and average of the wear depth and the equivalent conicity in a reprofile cycle are in good agreement with the measured results. The predicted and measured wear shapes agree reasonably well in the area near the tape circle. Moreover, the proposed method is at least 15 times faster than the traditional wear calculation method and it can consider the influences of the stochastic parameters of the wheel/rail contact.