Multi-stage production systems concede for low error and failure margins within every single machining and assembly step to not degrade product quality. Especially during multi-stage production of rotating parts, minor defects during a single step can corrupt a workpiece beyond repair. Since multistage production systems are complex, inter-connected chains of machining steps, a global approach to handling and compensating error emergence and propagation is for reaching Zero-Defect Manufacturing indispensable. We introduce Part Variation Modeling within a knowledge capturing platform to monitor centrally gathered metrological data for deviations. Further, a parametric model is presented allowing for description of rotating parts and enabling identification of deviations at every stage. Based on our inter-stage correlation analysis technique, the parametric model enables description of Part Variation Modes of a piece given current machine states and historic deviation likelihood as will be presented.
Part Variation Modeling in Multi-Stage Production Systems for Zero-Defect Manufacturing
Magnanini, Maria Chiara;Colledani, Marcello;
2019-01-01
Abstract
Multi-stage production systems concede for low error and failure margins within every single machining and assembly step to not degrade product quality. Especially during multi-stage production of rotating parts, minor defects during a single step can corrupt a workpiece beyond repair. Since multistage production systems are complex, inter-connected chains of machining steps, a global approach to handling and compensating error emergence and propagation is for reaching Zero-Defect Manufacturing indispensable. We introduce Part Variation Modeling within a knowledge capturing platform to monitor centrally gathered metrological data for deviations. Further, a parametric model is presented allowing for description of rotating parts and enabling identification of deviations at every stage. Based on our inter-stage correlation analysis technique, the parametric model enables description of Part Variation Modes of a piece given current machine states and historic deviation likelihood as will be presented.File | Dimensione | Formato | |
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Part Variation Modeling in Multi-Stage Production Systems for Zero-Defect Manufacturing.pdf
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