Robust Design of a Fixture Configuration in the Presence of form Deviations

During machining, the tool path is defined with respect to the workpiece reference frame. The workpiece's boundary surfaces have form deviations, and the geometry and the position of the locators are imperfect. The resulting misalignment produces geometrical errors in the features machined on the workpiece. The main purpose of this work is to investigate how the geometric errors of a machined surface are related to the main sources of the locator errors and to the form deviations of the workpiece. A mathematical framework is presented for an analysis of the relationship among the manufacturing errors, the part form deviations, and the locator errors.