Experimental Characterization of Two-Phase Flow Instability Thresholds in Helically Coiled Parallel Channels

Among the various types of instabilities affecting vapor generation in boiling systems, Density Wave Oscillation (DWO) occurrence within parallel channels is depicted. Parallel channel instability may represent a critical concern for the operation and safety of the once-through steam generators adopted in GenIII+ and GenIV nuclear reactor concepts. Extensive attention is required to determine the safe operating regime of a two-phase heat exchanger, by evaluating the instability threshold values of system parameters such as thermal power, flow rate, pressure, inlet temperature and exit quality. While the amount of published experimental work in the field of DWOs investigation in parallel straight tubes is overwhelming since the ’60, scarce attempt has been dedicated to the helical-coiled tube geometry. Conversely, coiled pipes are foreseen for applications to steam generators of the next generation NPPs, due to compactness and higher efficiency in heat transfer. The paper deals with the results of an experimental campaign on flow instability occurrence in two electrically heated helically coiled parallel tubes. In the framework of the IRIS project, a full-scale open-loop experimental facility simulating the thermal-hydraulic behavior of a helically coiled steam generator has been built and operated at SIET labs in Piacenza (Italy). The facility comprises two helical tubes (1 m coil diameter, 32 m length, 8 m height), connected via lower and upper headers. In order to excite flow unstable conditions starting from stable operating conditions, supplied electrical power was gradually increased up to the appearance of permanent and regular flow oscillations. Several flow instability threshold conditions were identified, in a test matrix of pressures (80 bar, 40 bar, 20 bar), mass fluxes (600 kg/m2s, 400 kg/m2s, 200 kg/m2s), and inlet subcooling (from -30% up to ~0). The long test section feature and the helical-coiled tube geometry render the present facility a quite unique test case in the outline of two-phase flow instability experimental studies. Parametric effects of the operating pressure, flow rate and inlet subcooling on the threshold power are discussed. The period of oscillations is also discussed.