RmGPT: A Foundation Model With Generative Pretrained Transformer for Fault Diagnosis and Prognosis in Rotating Machinery

In industry, the reliability of rotating machinery is critical for production efficiency and safety. Current methods of prognostics and health management (PHM) often rely on task-specific models, which face significant challenges in handling diverse datasets with varying signal characteristics, fault modes and operating conditions. Inspired by advancements in generative pretrained models, we propose RmGPT, a unified model for diagnosis and prognosis tasks. RmGPT introduces a novel generative token-based framework, incorporating Signal Tokens, Prompt Tokens, Time-Frequency Task Tokens, and Fault Tokens to handle heterogeneous data within a unified model architecture. We leverage self-supervised learning for robust feature extraction and introduce a next signal token prediction pretraining strategy, alongside efficient prompt learning for task-specific adaptation. Extensive experiments demonstrate that RmGPT significantly outperforms state-of-the-art algorithms, achieving near-perfect accuracy in diagnosis tasks and exceptionally low errors in prognosis tasks. Notably, RmGPT excels in few-shot learning scenarios, achieving 82% accuracy in 16-class one-shot experiments, highlighting its adaptability and robustness. This work establishes RmGPT as a powerful PHM foundation model for rotating machinery, advancing the scalability and generalizability of PHM solutions.