Refrigerant charge influence on the performance of a transcritical CO2 system with flash-tank for low-temperature refrigeration

While the use of CO2 as a natural refrigerant become widespread, there is a scarcity of research on refrigerant charge effects in transcritical CO2 refrigeration applications, especially for systems with flash-tank and two-stage compressors. In this work, an experimental investigation of the effect of the Normalized Refrigerant Charge (NRC) on the parameters and performance of a Flash-Tank Vapor Injection (FTVI) CO2 refrigeration system is carried out. Within the explored NRC range of -0.02 to 0.247, an optimal NRC of 0.18 was identified that yields a maximum COP regardless of operating conditions. Results suggest that typical operating parameters such as temperature and pressure are not being affected by the NRC because of the charge buffering function of the flash-tank. However, the liquid-vapor separation capacity of the flash-tank causes a reduction in the refrigeration capacity when the system is not charged properly. This refrigeration capacity detriment related to undercharged conditions becomes more severe under high ambient temperatures, with a maximum COP penalty of 20 % when comparing the lowest charge versus the optimal charge performances at a gas cooler outlet temperature of 40 degrees C.