Elucidating the Role of Lignin Type and Functionality in the Development of High-Performance Biobased Phenolic Thermoset Resins

In this work, a series of biobased phenolic resins were developed starting from kraft and soda lignin, suitably functionalized through esterification by means of succinic anhydride. As a result of an extensive optimization study of the functionalization and curing reactions, clear correlations between lignin type and chemical-physical characteristics and the properties of the resulting phenolic resin systems were described. In particular, the esterification reaction through succinic anhydride was found to play a key role in enhancing the chemical reactivity and in facilitating the successful incorporation of lignin into the resin formulations. The obtained high-lignin-content thermoset materials were shown to exhibit tunable chemical (functionality, gel content, and cross-linking density), thermal (glass transition temperature and thermo-oxidative stability), and mechanical (surface hardness, indentation modulus, and creep behavior) characteristics, which could outperform those of fully oil-based reference phenolic resins by judicious control of lignin concentration and chemical characteristics. In particular, succinylated kraft lignin was found to enable more efficient incorporation into the cured systems. This work provides the first demonstration of the incorporation of succinic-anhydride-modified-lignin in the formulation of high-performance phenolic resins, ultimately contributing to the definition of structure-property-performance correlations for rational biobased material design in the context of advanced and sustainable manufacturing.