Development of diagnostic instrumentations for fuel cells based on consumer electronics

The decarbonization process is pushing the energy sector into a transition towards clean energy vectors. In the hard-to-abate sectors, such as heavy-duty transport and industry, hydrogen can act as an energy carrier and a sector coupler. Key devices for hydrogen exploitation are fuel cells. Diagnostic is a crucial element for safety and efficiency during operation. This work regards the development process – from the conception to the validation and use – of an acquisition system made of consumer electronic components. By measuring differential voltage at high frequency, it enables to perform Electrochemical Impedance Spectroscopy (EIS). The system consists of an Arduino board running a self-developed circuit composed of an operational amplifier, an analog-to-digital converter, and a buffer memory. The system is designed to be expanded with multiple synchronized modules to monitor several cells at once. The module can be applied to a single cell or a group of cells (e.g., a stack) by tuning the operational amplifier. A dedicated software has also been developed, involving assembly language to achieve the required speed performance. The circuit has been validated using a function generator to apply sinusoids with frequencies between 100 Hz and 10 kHz and amplitudes of 10-500 mV (reflecting the EIS requirements on a single cell). An oscilloscope is used to double-check the generated signal. The results proved that the system features errors below 3% on amplitude and below 0.3% on frequency. Finally, the developed system has been tested against a commercial device performing EIS measurements. The obtained impedance values generally differ by less than 3% in the range of interest, while a few specific frequencies are affected by external disturbances.