Development of a surrogate model of an amine scrubbing digital twin using machine learning methods

Advancements in the process industry require building more complex simulations and performing computationally intensive operations like optimization. To overcome the numerical limit of conventional process simulations a surrogate model is a viable strategy. In this work, a surrogate model of an industrial amine scrubbing digital twin has been developed. The surrogate model has been built based on the process simulation created in Aspen HYSYS and validated as a digital twin against real process data collected during a steady-state operation. The surrogate relies on an accurate Design of Experiments procedure. In this case, the Latin-Hypercube method has been chosen and several nested domains have been defined in ranges around the nominal steady state operative condition. Several machine learning models have been trained using cross-validation, and the most accurate has been selected to predict each target. The resulting surrogate model showed a satisfactory performance, given the data available.