Multi-physics simulation of 3D in-flight ice-shedding

In-flight ice accretion may possibly jeopardize the safety of fixed-and rotary-wing aircraft. Icing can possibly occur if supercooled water droplets in clouds impinge on the aircraft surfaces and freeze upon impact. It may result in instrument failures and degradation of the aerodynamic performances. A major problem related to ice accretion is the possibility of ice shedding from the main body and impacting other parts of the aircraft or being ingested by the engines. In fixed-wing aircraft, shedding is caused by the action of the aerodynamic forces or the activation of an Ice Protection System. In the present work, a multi-physics framework is presented to simulate ice accretion and shedding from wings and engine nacelles. The aerodynamics is computed using the open-source toolkit SU2 (Economon et al., 2015)[1] . Cloud droplet trajectories are computed using the arbitrary-precision Lagrangian in-house solver PoliDrop. Then, the in-house ice accretion toolkit PoliMIce (Gori et al., 2015) is used to determine the ice layer. An algebraic level-set approach with iterative volume mesh refinement has been developed to extract the ice shape from the iced wing geometry. A FEM structural analysis is performed on the accreted ice shape by means of the open-source code MoFEM (Kaczmarczyk et al., 2014, 2020) [2]. Internal stresses within the ice geometry due to aerodynamic forces are computed. Three-dimensional ice accretion simulations are performed to check the validity of the present approach.