Evaluating the homogeneity of surface features induced by impact‐based surface treatments

Impact surface treatments are well‐known for their efficiency in enhancing the mechanical properties of metallic materials, especially under cyclic loadings. These processes, which encompass a wide range of surface treatments based on repetitive impacts of tools of various types, induce surface plastic deformation, compressive residual stresses, and grain refinement alter the surface roughness as a side effect. Thus, it is essential to have suitable indexes to quantify the surface features caused by the typically random nature of these treatments. Herein, we evaluated the rationality of using standard roughness parameters for describing the morphological characteristics of surfaces treated by shot peening as a representative and widely used treatment of the category. A detailed numerical model of the peening process was developed. The output data were elaborated to extract the surface roughness parameters following the standard procedures. The results revealed the validity of the surface roughness parameters to describe the topography of material treated with adequate surface coverage, also highlighting the necessity to use a set of parameters rather than the common practice of relying on single parameters. Not considering a comprehensive set of amplitude and spacing parameters can result in significant, inconsistent, and misleading results while comparing the performance of surfaces.