Post-processing methods can efficiently reduce the negative effects of the internal and surface defects in as-built laser powder bed fusion materials. In this study, the influence of different post-treatments including T6 thermal treatment and laser shock peening were investigated individually and synergistically together with electro-chemical polishing on microstructure, surface morphology, roughness, hardness and residual stresses as well as rotating bending fatigue behavior of V-notched LPBF AlSi10Mg samples. The results indicated that laser shock peening has a high potential to close the sub-surface pores up to a depth of 390 and 420 µm leading to an overall mean porosity reduction of 52% and 62% in the as-built and heat treated samples, respectively. In addition, the hybrid post-treatment of heat treatment + laser shock peening + electro-chemical polishing was found to remarkably improve the fatigue life up to 400 times longer compared to the as-built state.

On the effects of laser shock peening on fatigue behavior of V-notched AlSi10Mg manufactured by laser powder bed fusion

Maleki E.;Bagherifard S.;Guagliano M.
2022-01-01

Abstract

Post-processing methods can efficiently reduce the negative effects of the internal and surface defects in as-built laser powder bed fusion materials. In this study, the influence of different post-treatments including T6 thermal treatment and laser shock peening were investigated individually and synergistically together with electro-chemical polishing on microstructure, surface morphology, roughness, hardness and residual stresses as well as rotating bending fatigue behavior of V-notched LPBF AlSi10Mg samples. The results indicated that laser shock peening has a high potential to close the sub-surface pores up to a depth of 390 and 420 µm leading to an overall mean porosity reduction of 52% and 62% in the as-built and heat treated samples, respectively. In addition, the hybrid post-treatment of heat treatment + laser shock peening + electro-chemical polishing was found to remarkably improve the fatigue life up to 400 times longer compared to the as-built state.
2022
Additive manufacturing
Fatigue
Heat treatment
Laser shock peening
Pore closure
Post-processing
File in questo prodotto:
File Dimensione Formato  
1-s2.0-S0142112322003000-main.pdf

Accesso riservato

: Publisher’s version
Dimensione 1.32 MB
Formato Adobe PDF
1.32 MB Adobe PDF   Visualizza/Apri

I documenti in IRIS sono protetti da copyright e tutti i diritti sono riservati, salvo diversa indicazione.

Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11311/1232067
Citazioni
  • ???jsp.display-item.citation.pmc??? ND
  • Scopus 46
  • ???jsp.display-item.citation.isi??? 22
social impact