In this work, bio-mimicking fish scale textures are produced by LPBF and AlSi7Mg0.6 powder to reduce drag forces on nautical components. For this purpose, a surface texture inspired by the European bass skin was modelled and parametrized. Textures were applied over the external surface of purpose-designed specimens. Additive manufacturing quality of textures was assessed using focus variation microscopy to examine surface roughness as well as geometrical errors. Once the feasibility of producing the desired bio-mimicking surfaces was confirmed, the designed surface patterns were analysed in the computation fluid dynamics modelling environment. The behaviour of the surfaces was characterized in terms of drag force generated over a fixed dimension plate model. The most promising configuration was further investigated in a sensitivity analysis where variations in main stream velocity and in surface roughness are applied. Drag reduction was related to the lowering of the viscous component and was found to be in the order of 1–2%, with respect to a smooth surface, for free stream velocity of 2.5–5 m s−1 and average roughness smaller than the as-built condition. The results confirm that the modelled surfaces can be reproduced with sufficient geometrical fidelity, showing great promise for drag-reducing metallic components produced by additive manufacturing.

Feasibility of using bio-mimicking fish scale textures in LPBF for water drag-reducing surfaces

Schito Paolo;Demir Ali Gokhan
2023-01-01

Abstract

In this work, bio-mimicking fish scale textures are produced by LPBF and AlSi7Mg0.6 powder to reduce drag forces on nautical components. For this purpose, a surface texture inspired by the European bass skin was modelled and parametrized. Textures were applied over the external surface of purpose-designed specimens. Additive manufacturing quality of textures was assessed using focus variation microscopy to examine surface roughness as well as geometrical errors. Once the feasibility of producing the desired bio-mimicking surfaces was confirmed, the designed surface patterns were analysed in the computation fluid dynamics modelling environment. The behaviour of the surfaces was characterized in terms of drag force generated over a fixed dimension plate model. The most promising configuration was further investigated in a sensitivity analysis where variations in main stream velocity and in surface roughness are applied. Drag reduction was related to the lowering of the viscous component and was found to be in the order of 1–2%, with respect to a smooth surface, for free stream velocity of 2.5–5 m s−1 and average roughness smaller than the as-built condition. The results confirm that the modelled surfaces can be reproduced with sufficient geometrical fidelity, showing great promise for drag-reducing metallic components produced by additive manufacturing.
2023
Bio-inspired surfaces
CFD modelling
Fish skin
Functional surfaces
Surface texturing
File in questo prodotto:
File Dimensione Formato  
Feasibility of using bio-mimicking fish scale textures in LPBF for water drag-reducing surfaces.pdf

accesso aperto

: Publisher’s version
Dimensione 2.6 MB
Formato Adobe PDF
2.6 MB Adobe PDF Visualizza/Apri

I documenti in IRIS sono protetti da copyright e tutti i diritti sono riservati, salvo diversa indicazione.

Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11311/1230892
Citazioni
  • ???jsp.display-item.citation.pmc??? ND
  • Scopus 1
  • ???jsp.display-item.citation.isi??? 1
social impact