Quartz Crystal Microbalances for Space: Design and Testing of a 3D Printed Quasi-Kinematic Support

Outgassing or thruster’s generated contaminants are critical for optical surfaces and optical payloads because scientific measurements and, in general, the performances can be degraded or jeopardized by uncontrolled contamination. This is a well-known issue in space technology that is demonstrated by the growing usage of quartz crystal microbalances as a solution for measuring material outgassing properties data and characterizing the on-orbit contamination environment. Operation in space requires compatibility with critical requirements, especially the mechanical and thermal environments to be faced throughout the mission. This work provides the design of a holding structure based on 3D printing technology conceived to meet the environmental characteristics of space application, and in particular, to face harsh mechanical and thermal environments. A kinematic mounting has been conceived to grant compatibility with a large temperature range, and it has been designed by finite element methods to overcome loading during the launch phases and cope with a temperature working range down to cryogenic temperatures. Qualification in such environments has been performed on a mockup by testing a prototype of the holding assembly between −110 °C and 110 °C and allowing verification of the mechanical resistance and stability of the electrical contacts for the embedded heater and sensor in that temperature range. Moreover, mechanical testing in a random environment characterized by an RMS acceleration level of 500 m/s2 and excitation frequency from 20 to 2000 Hz was successfully performed. The testing activity allowed for validation of the proposed design and opened the road to the possible implementation of the proposed design for future flight opportunities, also onboard micro or nanosatellites. Moreover, exploiting the manufacturing technology, the proposed design can implement an easy assembling and mounting of the holding system. At the same time, 3D printing provides a cost-effective solution even for small series production for ground applications, like monitoring the contaminants in thermo-vacuum chambers or clean rooms, or depositions chambers.