Effect of annealing temperature on microstructure and high-temperature tensile behaviour of Ti-6242S alloy produced by Laser Powder Bed Fusion

This work is focussed at investigating the properties of additive manufactured Ti-6242S, a Ti alloy with excellent mechanical strength and stability up to 550 °C. Special attention is given to the effect of different heat treatment routes on microstructure and high-temperature mechanical behaviour of the Ti-6242S alloy produced by Laser Powder Bed Fusion. Annealing was performed in the α/β field (at 940 °C, 960 °C, 980 °C) or above the β transus (at 1050 °C). Annealing step was followed by Ar gas cooling and ageing at 595 °C. The as-built material exhibits high strength and anisotropic behaviour, showing lower fracture elongation in the direction parallel to the build platform. Heat treatments are responsible for a reduction of material strength but an increase in fracture elongation. Tensile tests at high temperature show that the best heat treatment for applications up to 300 °C is the annealing at 940 °C followed by Ar cooling and ageing. For applications at higher temperatures (namely 550 °C, 750 °C) the annealing step should be performed above the β transus temperature, at 1050 °C, to achieve the best tensile properties.