Characterization and Comparison of Single VAR-Remelted and Double VAR-Remelted Ingots of INCOLOY ® Alloy 925

Alloy 925 is a nickel-based superalloy usually produced by Electric Arc Furnace (EAF), followed by Argon Oxygen Decarburization (AOD) and Vacuum Arc Remelting (VAR). It can undergo to one VAR remelting (EAF-AOD-VAR) or, if necessary due to process instabilities, two VAR remelting (EAF-AOD-VAR-VAR). The characterization of A925 ingots remelted one or two times after forging and aging was carried out to enhance differences. The VAR remelting rate of single- or double-remelted samples was correlated to metallurgical and mechanical properties. The microstructure observation revealed a higher quantity of MC, M23C6 and TiN precipitates (both inter- and intragranular) in single-remelted samples: the intergranular ones increase in quantity going from the ingot center position to the external one where cluster of titanium nitrides were detected. The higher presence of intergranular precipitates causes a high deterioration of impact toughness (71.1 ± 12.7 vs 90.5 ± 7.1 J) and lateral expansion (0.91 ± 0.18 vs 1.14 ± 0.07 mm). On the other hand, the number of remelting does not affect other tensile properties and hardness. Therefore, the different behavior of forged ingots at single and double remelting are not related to the number of remelting and remelting rate. On the other hand, the slightly lower toughness of single-remelted forged ingots can be corelated to defects derived from casting.