Analysis of condensation and ventilation phenomena for double skin façade units

This paper presents a study of the thermo-hygrometric behaviour of a Double Skin Façade (DSF) unit. The study aims (i) at comparing currently used calculation procedures according to European and American standards (UNI EN ISO 10077, UNI EN ISO 12631:2018, ISO 15099:2003, ANSI/NFRC 100 for the thermal performance and ISO 13788:2012 (2012) for the condensation risk), and (ii) at assessing the 2D hygrothermal performance of a double skin module through a Finite Element Method (FEM)-based model. According to the current standards, a detailed characterization of thermal and fluid dynamic phenomena in closed and ventilated cavities is neglected and a simplified approach is proposed, which tends to overestimate the overall U-value of the curtain wall (UCW) due to an incremental thermal resistance that depends on the thickness of the air gap layer and the level of ventilation. The potential risk of this simplification is that the DSF estimated design performance, whilst complying with regulatory requirements, present inconsistencies respect to the real behaviour, impacting energy, comfort, material degradation, etc. Accurate assessments could be done already during design through detailed FEM multi-physic analyses. Nevertheless, those require a specific knowledge, are cost and time-consuming. As a first step, this study focuses on comparing the normed calculation approach for the design, against a detailed FEM-based multi-physics methodology. Specifically, this couples CFD, hygrothermal and Ray Tracing physics in a tool for the calculation of thermal transmittance, g-value and relative humidity of a DSF with a customizable geometry. As a second step, given a real DSF unit that showed unforeseen phenomena of surface condensation inside the cavity during several hours in spring and autumn, the multi-physic tool has been used to evaluate the condensation risk with the current and modified DSF design, under static and time-dependent boundary conditions.