Study on the Actuation Aspects for a Morphing Aileron Using an Energy–Based Design Approach

Evaluating the impact of morphing devices in terms of actuation energy is a promising approach to quantify, from the earliest stages of wing design, the convenience of active camber morphing compared to the use of conventional control surfaces. A morphing wing device consists of an adaptive structure coupled with an actuation system. The starting point for the design of the adaptive structure is a three-dimensional parametric-geometry-representation technique working on the definition of the external morphing shape. The morphing shape is defined to be feasible from the structural point of view and able to meet the aerodynamic design requirements. The new method presented here enables the computation of the actuation energy as a combination of strain energy and external aerodynamic work. The former is the energy required to deform the skin and can be computed in an analytical way, based on the same quantities used by the parameterization technique. The latter is used to compute the energy needed to counteract the external aerodynamic loads during the deformation. This method is applied to the design optimization of a morphing aileron which is installed on a 24 m span wing, starts at 65% of both the chord and the semi-span and extends for one third of the span. A parametric study shows the superiority of the morphing aileron, compared with an equivalent hinged aileron, in terms of energy saving, weight penalty reduction and ease of on-board installation. The morphing aileron is more compact and requires a lower actuation energy combined with a lower deflection, while providing the same roll moment.