A Multidisciplinary Strategy for the Inspection of Historical Metallic Tie-Rods: The Milan Cathedral Case Study

A reliable assessment of historical metallic tie-rods requires both the estimation of actual tensile load and the identification of dominant defects. Despite high defectiveness resulting from traditional metalworking techniques, so far the latter aspect has not been duly addressed in the literature. In this article, several methodologies are discussed aimed at integrating the usual inspection practice. All studies were performed on the tie-rods of Milan Cathedral. Metallurgical analyses allowed to recognize the main features of the material. Mechanical characterization in the perspective of Elasto-Plastic Fracture Mechanics (EPFM) indicated the conditions for crack propagation. Several Non-Destructive Techniques (NDTs) commonly used in Mechanical Engineering (i.e., guided waves, eddy currents, pulsed active thermography) were examined and adapted to this unconventional application. Based on the combination of all the mentioned methods, a multidisciplinary procedure was defined, which allows the evaluation of the crack significance with reference to the estimated working stress.