Comparative numerical study on the optimal vulcanization of rubber compounds through traditional curing and microwaves

The main problem in the industrial production process of thick EPM/EPDM elements is constituted by the different temperatures which undergo internal (cooler) and external regions. Indeed, while internal layers remain essentially under-vulcanized, external coating is always over-vulcanized, resulting in an overall average tensile strength insufficient to permit the utilization of the items in several applications where it is required a certain level of performance. Possible ways to improve rubber output mechanical properties include a careful calibration of exposition time and curing temperature in traditional heating or a vulcanization through innovative techniques, such as microwaves. In the present paper, a comprehensive numerical model able to give predictions on the optimized final mechanical properties of vulcanized 2D and 3D thick rubber items is presented and applied to a meaningful example of engineering interest. A detailed comparative numerical study is finally presented in order to establish pros and cons of traditional vulcanization vs microwaves curing. © 2012 American Institute of Physics.