In this work a sequential interpenetrating polymer network (IPN) obtained by co-formulation of a photocurable acrylic resin with a thermocurable epoxy resin is presented and proposed as matrix for the fabrication of carbon-fiber reinforced (CFR) composite structures by means of 3D-printing technology. This approach combines the advantages of the easy free-form fabrication typical of the 3D-printing technology with the purposely customized features of the newly developed IPN material. Photocalorimetric and dynamic-mechanical analyses were performed in order to investigate the photo- and thermal-crosslinking reactions and their effect on the development of the IPN system. The IPN resin was finally loaded with carbon fibers and successfully ultraviolet-assisted (UV)-3D printed, demonstrating the possibility of fabricating CFR composite materials in 3D with excellent mechanical properties. Being the first example of direct fabrication of IPN-based composites by 3D printing, this study clearly shows the great potential of this additive manufacturing technology for advanced industrial applications.

3D-printable CFR polymer composites with dual-cure sequential IPNs

GRIFFINI, GIANMARCO ENRICO;INVERNIZZI, MARTA;LEVI, MARINELLA;TURRI, STEFANO
2016

Abstract

In this work a sequential interpenetrating polymer network (IPN) obtained by co-formulation of a photocurable acrylic resin with a thermocurable epoxy resin is presented and proposed as matrix for the fabrication of carbon-fiber reinforced (CFR) composite structures by means of 3D-printing technology. This approach combines the advantages of the easy free-form fabrication typical of the 3D-printing technology with the purposely customized features of the newly developed IPN material. Photocalorimetric and dynamic-mechanical analyses were performed in order to investigate the photo- and thermal-crosslinking reactions and their effect on the development of the IPN system. The IPN resin was finally loaded with carbon fibers and successfully ultraviolet-assisted (UV)-3D printed, demonstrating the possibility of fabricating CFR composite materials in 3D with excellent mechanical properties. Being the first example of direct fabrication of IPN-based composites by 3D printing, this study clearly shows the great potential of this additive manufacturing technology for advanced industrial applications.
3D-printing; Composite; Interpenetrating polymer network; Organic Chemistry; Polymers and Plastics
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11311/1000851
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